Abstract
The detection of ions and molecules in liquids has been receiving considerable attention for the realization of the electronic tongue. Solution-gated field-effect transistors (SFETs) with high sensitivity are useful for detecting ions and molecules by reading electrical transconductance. However, to date, ionic and molecular sensors that employ SFETs have limitations, such as the lack of a dynamic on–off function and low selectivity. In this study, we evaluate rationally designed graphene SFETs as pH and glucose-selective sensors. The integration of the microfluidic channel to the graphene SFET exhibits dynamic on–off functions by controlling injection and withdrawal of solutions. The graphene SFET device exhibits high pH and glucose selectivity when coated with Nafion as a molecular sieve and Au-decorated nanoparticles as receptors, respectively. The dynamic on–off functions and high selectivity of SFETs with tailored graphene channels have a high potential for advancing as a platform for electronic tongues by integrating the separate SFETs as an array for simultaneous sensing of multiple targets.
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Introduction
Recently, the desire for delicious food has led to considerable interest in authentic recipes. To actualize perfect recipes, information of the ingredients, such as their freshness, nutrition facts, and absolute taste is significant. Moreover, because of the “COVID-19” pandemic, people prefer cooking at home to eating out, eventually boosting the demand for authentic recipes1. Despite the increased demand for fresh and better-tasting food, consumers only depend on fragmentary nutrition information provided by the manufacturer and cannot estimate the actual taste of food. In addition, to actualize authentic recipes from prominent chefs, real-time monitoring sensors that detect absolute taste and possess prominent standards are required rather than relying on personal relative taste. Traditional electronic tongues are unsuitable for monitoring the taste and freshness of food in real time because of their high cost and portability issues. To actualize authentic recipes, the developed electronic tongue must have functions of absolute taste monitoring in real time. Therefore, the development of a low-cost, simple, miniaturized, high-performance electronic tongue is crucial to address the desire for better-tasting food and authentic recipes.
The choice of materials for the electronic tongue is vital, because it influences the performance of the sensor unit2. The performance of the electronic tongue is evaluated by the detection of small changes of the concentration of particular ions and molecules2. Lipid membranes3, conducting polymers4,5,6, metallic electrodes7, and two-dimensional (2D) materials8,9 are representative candidates to be used for the electronic tongue. Above all, many studies have been conducted on sensing applications of ionic and molecular species using 2D materials, such as graphene, MoS2, and other transitional metal dichalcogenides because of various reasons8,10. The physical and chemical properties of 2D materials make them suitable for application in sensing devices. The 2D materials have high sensitivity to the target materials because of their high surface-area-to-volume ratio8. Moreover, minimized device fabrication is possible because of their flexibility, strong mechanical strength, and transparency11. In particular, graphene has features that are different from those of other 2D materials. For instance, graphene possesses a semi-metallic feature because of a zero bandgap12 and graphene SFETs exhibit bipolar characteristics in their conductivity properties13. These advantages of 2D materials differentiate from other candidates and leads to the possibility of developing a low-cost, simple, miniaturized, high-performance electronic tongue.
Various ionic and molecular sensors using 2D materials are developed, yet they have limitations, such as lack of a dynamic on–off function and low selectivity. Previous studies on ionic and molecular sensors including pH and glucose sensors presented one-sided step-like amperometric graphs14,15. These data sets do not have a standard or base resistance/current for comparison, because the injected solution cannot be ejected from the device. Reliability and repeatability are also essential factors as well as high sensitivity and selectivity to satisfy the sensor conditions. However, existing amperometric data graphs have a one-sided upward or downward shape, which indicates that the data lack reliability and repeatability. This monotonic increase or decrease of conductivity or resistance from amperometric data is caused by the successive addition of the next solution without discharging the previous one. When the next solution flows into the device without a discarding process, the base current is not consistent; it fluctuates. There must be a base current to have reliability and repeatability. This can be achieved by discarding the previous solution while injecting a washing solution, such as deionized water (DI) or NaOH. The target solvent should be dissolved in an identical solution or electrolyte that becomes the washing solution. The integration of a microfluidic channel with the interdigitated electrode (IDE) leads to simultaneous/repetitive injection and withdrawal of solutions. The simultaneous/repetitive injection and withdrawal of the target and washing solutions will alternatively create a response current and base current, resulting in dynamic on–off functions. The dynamic on–off functions lead to the possibility of real time detection of the ionic or molecular species by comparing the response and base current as the solution flows through the device. In conclusion, the integration of a microfluidic channel with the IDE results in simultaneous/repetitive injection and withdrawal of the solution. This provides dynamic on–off functions, leading to real time detection of target solutions resulting in reliability and repeatability of the device.
To solve selectivity issues from previous studies, we develop ionic and molecular sensors based on graphene that are highly responsive to H+ and glucose molecules, using a one-step coating or decoration. According to our study, the Nafion film selectively allows small cations to penetrate through the film and the Au nanoparticles to enhance glucose sensitivity.
Beverages and chemicals, such as pH and glucose solutions, were used for the performance evaluation of the device. Furthermore, the beverage measurement data were evaluated using principal component analysis (PCA) to distinguish the drinks. The results demonstrated that Nafion-coated and Au-decorated graphenes are capable of selectively detecting H+ and glucose molecules. Moreover, the possibility of differentiating real beverages demonstrates the potential for application as a taste sensor.
Results
Sensor design
Pristine graphene was first transferred to an IDE by the chemical vapor deposition (CVD) process. The transferred graphene samples were classified into three groups: pristine graphene, Nafion-coated graphene, and Au-decorated graphene. The overall setup with syringe pumps for the injection and withdrawal of the target solutions and the patterned polydimethylsiloxane (PDMS)-attached microfluidic channel system are illustrated in Fig. 1a. The CVD process for graphene transfer is depicted in Fig. 1b. Selectivity is achieved by modifying the surface through coating or decorating. Nafion-coated graphene is selective to H+, whereas Au-decorated graphene is selective to glucose molecules. The Nafion-coated film was fabricated by a one-step spin-coating process on CVD graphene. In contrast, Au decoration was performed on a different sample using an electron beam evaporator. Au is decorated on graphene with the morphology of distributed islands. Each island has a radius of ~2 nm, which is considered as nano-scaled. The decorated Au was very closely agglomerated into nanoparticles during evaporation, resulting in a very dense Au nanoparticle-decorated state. The Au decoration was confirmed by energy-dispersive X-ray spectroscopy (EDS) (Supplementary Fig. 1). As agglomeration occurs to minimize surface energy, the Au atoms merge to form a nano-sized particle16. After the fabrication of the different IDEs, a channel-patterned PDMS was attached and the experiments were conducted. Two syringe pumps were then connected to the device for the liquid injection and withdrawal (Supplementary Fig. 2). The magnified scheme and real image of the microfluidic channel device illustrating the inlet and outlet of the solution are depicted in Fig. 2a.
Analysis of pristine, Nafion-coated, and Au-decorated graphene
The sensing properties are closely related to the existence and morphologies of the coating and decorating materials. Figure 2b demonstrates that the experiments were conducted using proper graphene according to the Raman spectra17,18. Also, Nafion coating and Au decorating do not affect the graphene, as shown by the identical peak position and intensity ratio of the G and 2D peak. The images of the pristine graphene transferred on the IDE were obtained by optical microscopy (OM) (Fig. 2c) and those of the graphene transferred on the Cu grid were obtained by transmission electron microscopy (TEM) (Fig. 2f), which can be noticed from the wrinkles19. The inset indicates the selected area electron diffraction (SAED) patterns of the graphene. The polycrystalline rings of graphene 002, 100, 110 were observed. An OM image of Nafion-coated graphene transferred and coated on the IDE is depicted in Fig. 2d and a cross-sectional scanning electron microscopy (SEM) image is shown in Fig. 2g to estimate the thickness of the Nafion-coated film20. The inset indicates the boundary of the film and SiO2. The bright region in the SEM image represents the film, which is uniformly covered with a thickness of 280 nm (Fig. 2g). In addition, it can be assumed that substances cannot penetrate through the density. The OM image of Au-decorated graphene transferred and deposited on the IDE is shown in Fig. 2e and the TEM image of the transferred and decorated sample on the Cu grid is displayed in Fig. 2h. The bright region represents graphene, whereas the Au nanoparticle- decorated region is relatively dark. Because of the agglomeration during electron beam evaporation, the particles are packed like islands with a radius of ~2 nm. The inset displays the SAED patterns of the Au-decorated graphene. In addition to the ring of graphene 002, 100, 110, Au 111 and 220 were also observed21. Comparing the insets (SAED patterns) of Fig. 2f, h, we could confirm that Au was deposited on the graphene surface. Comparing Fig. 2c–e, the color of the SiO2 region of Fig. 2c, e is dark blue, whereas that in Fig. 2d is light blue. This difference is because of the presence of the Nafion film. From the lower part in the inset of Fig. 2d, the color is dark blue, displaying bare SiO2, the colors of which are identical to those in Fig. 2c, e. Figure 2e is different from Fig. 2c, which has a black colored region in the IDE fingers, indicating that the Au was successfully decorated on the IDE active site.
pH performances of the three types of SFETs
The fundamental ion/molecule sensor is the pH sensor (H+ sensor). The importance of precise hydrogen concentration detection cannot be stressed enough. The acidity of a substance may provide certain information, such as food spoilage, chemical analysis, and monitoring clean or wastewater22. Because of this, there have been numerous studies on pH sensors. However, this study introduces differentiated advantages. The sensing properties are related to the existence of the decoration or film to enhance the sensitivity or selectivity. Pristine, Nafion-coated, and Au-decorated graphene were exposed to various pH solution concentrations and compared (Fig. 3a–c). Pristine graphene has a maximum pH response of seven times of the base current. The response increases as the pH concentration increases. The response enhancement by pH inclination is because of the conduction of OH− increases at a rate higher than that of H3O+23. In the case of the pH solutions, pristine and Nafion-coated graphene exhibit similar results, which indicates that the fact of H3O+ ions hop through the Nafion film (Fig. 3a, b). The detailed mechanism of H3O+ ions passing through the Nafion film will be discussed later. Also, Nafion-coated graphene does not respond to other larger molecules, such as glucose, uric acid, and ascorbic acid (Fig. 6d–f). This is because of the ability of the film to allow the penetration of cations and prevent other molecules from passing through it24. The film selectively allows the cations to permeate and filters other substances, acting as a molecular sieve. In contrast, Au nanoparticles have a catalytic effect on H+ ions25, thereby increasing the response; however, they do not have selectivity to H+ ions compared to glucose (Figs. 3c and 4b). All the three cases display a linear relationship between the response and pH value; the increase and decrease of the pH value have identical results with previous studies18,26,27 (Fig. 3d–f). The points in Fig. 3d–f were determined by the average value of response for each pH. As the pH increases or decreases, the OH− or H3O+ ions gather to the surface of the graphene, resulting in a higher or lower response. The slopes are 1.63224 [pH]−1, 1.05342 [pH]−1, 3.80376 [pH]−1, respectively. The three samples demonstrate reversibility and repeatability, exhibiting the same response to identical pH values after injecting another solution. Also, according to Fig. 3g–i, pristine, Nafion-coated, and Au-decorated graphene display the same response to the repeatedly injected solution of pH 7.14. The response values to a pH of 7.14 in Fig. 3g–i were identical to those in Fig. 3a–c. This indicates the fact that the fabricated device is reliable as a pH sensor. The response time was also measured to verify the response speed of pristine, Nafion-coated, and Au-decorated graphene to pH (Fig. 3j–l). The response time is considered a crucial factor in the evaluation of sensors. The time taken to reach 90% saturation after applying the target material was considered for the response time assessment. The time taken to reach 90% of the saturation point is represented by τ90. At a pH of 7.14, the τ90 of pristine graphene was 36 s, whereas that of Nafion-coated graphene was 13 s. The Au-decorated graphene had the shortest time of 7 s. The response time of Nafion-coated graphene is shorter than pristine graphene. This is due to the existence of the intermediate product in the pH solution. The pH solution used for the research is a mixture of K2HPO4 and KH2PO4 with various ratios. These pH solutions not only releases H3O+ or OH−, but also has K+, HPO4−, HPO42− ions as intermediates, which acts as a competing ion when they become adjacent to the graphene surface According to other pH sensor researches, other ions have the possibility to interfere with the primary ion (H+) when the ions are mixed in a solution28,29,30. This interference causes competition between ions of forming a bond between graphene and the ions. Due to other studies, selective coefficients are calculated to evaluate the selectivity for H+ against interfering ions. Among the representative cations (Na+, K+, NH4+, Ca2+, Mg2+), K+ has the highest value. This means that K+ competes most with H+ relatively to other cations. The Nafion-coating process relatively prevents K+ from being adjacent to the graphene surface than pristine graphene by selectively penetrating H+. Thus, the Nafion-coated graphene has less interference of K+ than pristine graphene, showing faster response time. The comparison of H3O+ and OH− dominant cases in the graphene SFETs is illustrated (Supplementary Fig. 3a). Acidic conditions involve the H3O+ ions approaching the graphene SFET surface, thereby gathering electrons to the surface, which results in n-doping effects. In contrast, OH− dominant conditions eventually collect holes to the surface giving p-doping effects23.
Table 1 compares various types of pH sensors using graphene. The most prominent distinction of this work from other studies is its reversibility using an on–off available microfluidic channel system. As the base current is consistent, an identical response is obtained at the same pH value regardless of the previous pH solution. Other studies have amperometric data; however, they exhibit a form of consistent increase or decrease in conductivity or resistance, i.e., the amperometric data form a stair-step graph26,27. In this case, the base current or resistance is ambiguous because of the absence of standard value. Also, the subsequent process is influenced by the former one. Without washing the active site with DI water or NaOH (washing solution), the target solution from the previous step would affect the next step, resulting in unreliable data. However, integrating the microfluidic channel with the IDE assures that the device is reliable as a sensor that provides repeatable and accurate data.
Glucose performances of the three types of SFETs
The research field of glucose detection has been an attractive topic because of the emergence of healthcare for diabetes31. Many glucose-sensing studies were based on an enzyme called glucose oxidase for its high sensitivity and low detection limit32. However, this method is limited by the fact that the enzymes do not possess long-term stability and induce the intermediate production of H2O2, which interferes with the reaction32. Therefore, it is necessary to develop a type of glucose sensor with a long life term without using enzymes. This study focuses on a non-enzymatic glucose sensor with high sensitivity and sustainability, which uses graphene and Au nanoparticles to detect glucose. The responses of the three different samples were also measured with glucose solutions from 1 to 5 mM (Figs. 4a, b and 6d). Pristine graphene has a response of 1.7 times higher than the base current when exposed to 5 mM glucose, whereas Au-decorated graphene has a response of 2926% in 5 mM glucose, inferring that Au nanoparticles act as a receptor in glucose sensing (Fig. 4a, b). As previously explained, Nafion-coated graphene does not respond to glucose because of the effect of the film preventing glucose from adjoining with graphene (Fig. 6d). Both pristine and Au-decorated graphene do not have linearity between the response and concentration of glucose. As the concentration increases, the response also increases, but the graphics follow the Freundlich adsorption isotherm. According to the Freundlich adsorption isotherm, the concentration of solutes being adsorbed onto the surface of solids has an empirical relationship with the concentration of the solute in the liquid33. Instead of increasing the response at a consistent rate, the inclination decreases with the increase of the solution concentration, resulting in an irrational function form of the response vs. concentration graph (Fig. 4c, d). The slope of the graph decreases as the concentration of the solution increases. The glucose molecules that were already adhered to the surface block the attachment of newly introduced molecules. The function variables S and C refer to the response and concentration, respectively. K and b are constant for a typical adsorbate and adsorbent at a specific temperature. The constant b is the indicator of pressure; as b approaches 0, which indicates the adsorbent is under extremely high pressure conditions, the range of adsorption becomes irrelevant to pressure. However, b approaching 1 indicates that the response and concentration have a linear relationship.
The selectivity of the Au-decorated graphene to glucose was evaluated by comparing the responses to other substances, such as ascorbic acid and uric acid (Fig. 4b and Supplementary Fig. 4b, d). The response of pristine graphene to ascorbic acid and uric acid was also evaluated to precisely analyze the selectivity issues (Supplementary Fig. 4a, c). The other glucose-targeted sensor researches tests used uric acid and ascorbic acid for selectivity tests34,35,36. The evaluation of pristine graphene and the Au-decorated graphene data, all cases with glucose, ascorbic acid, and uric acid, demonstrated that Au enhanced the selectivity to all substances. Due to the Au nanoparticles, uric and ascorbic acids do have response enhancement. However, comparing the response of the pristine graphene and the Au-decorated graphene, glucose has noticeable sensitivity enhancement. To be more specific, the response ratio of the Au-decorated graphene and the pristine graphene to 5 mM of each solution (glucose, ascorbic acid, and uric acid) is significantly different (18.33 : 1 for glucose, 0.83 for ascorbic acid, and 7 for uric acid). In Fig. 4e, f, pristine and Au-decorated graphene exhibit identical responses to consecutive injection of 5 mM glucose. Also, the response value of Fig. 4e, f to 5 mM glucose is the same as that of Fig. 4a, b. Therefore, the device demonstrates reliability and repeatability in terms of detecting glucose. Further, the results of the detection limit of pristine and Au-decorated graphene to glucose are shown in Fig. 4i, demonstrating conspicuous response differences. Au-decorated graphene can detect miniscule concentrations, such as 10 or 100 µM glucose. However, pristine graphene has an extremely low response to 10 or 100 µM glucose. Table 2 displays the differences between other glucose sensors and the sensor in this study. Various methods have been used for glucose sensing, including decorating metal nanoparticles such as Cu, Pt, Au, and the formation of nanocomposites using chitosan35,37,38. As mentioned above, in contrast to the preceding researches35,36,37,39,40,41 displaying a monotonic increase or decrease in the amperometric data, which is influenced by the previous solution, the on–off system provides reliability in a sensor having a consistent response to the same concentration of glucose. Also, the device has high sensitivity that detects up to 10 µM, reversibility, and fast response/recovery time.
The response time for detecting glucose was for pristine and Au-decorated graphene. Similar to the case of pH, the τ90 values of 5 mM glucose for pristine and Au-decorated graphene are shown in Fig. 4g, h. The value of τ90 for pristine graphene was 58 s, and that for Au-decorated graphene was 21 s. Comparing these two results, it can be concluded that Au nanoparticles enhance the adhesion of glucose to graphene by acting as receptors. Figure 4j, k displays the relationship between response and concentration ranging from 10 µM to 10 mM. The results are identical from Fig. 4c, d, following the Freundlich relationship. The schematic illustrates the difference between pristine and Au-decorated graphene in detecting glucose (Supplementary Fig. 3b). As the glucose approaches the surface of SFET, it loses a hydrogen atom, which forms a bond with the surface resulting in an n-doping effect. The Au nanoparticles decorated at the top of the graphene acts as a receptor that facilitate the bonding of the glucose molecules with the SFET38. Therefore, the n-doping effect is more in the Au-decorated graphene SFET than in pristine graphene. As explained previously in the detection of pH, the circumstances are also similar to those of the glucose detection. As the glucose concentration increases in the solution, the n-doping effect on the graphene increases. The glucose is oxidized when it approaches the surface of graphene and the detached hydrogen is adsorbed onto the graphene, thereby inducing n-doping effects on the graphene. The precise mechanism of this process will be explained later.
Transfer characteristics of the three types of SFETs
For further evaluation, the transfer characteristics in the response of pristine and Nafion-coated graphene to pH solutions were studied (Fig. 5a, b). The measurements were obtained by changing the gate voltage (Vg) over the drain-source current (Ids). The charge transport properties of the graphene-based SFETs can be analyzed by shifting the Dirac point with various electrolytes. Because of the ambipolar characteristics of graphene, the conductance of the solution-gated graphene channel is modulated by accumulated ions (electrons or holes), causing n- or p-doping effects in the graphene layer23. Moreover, the I–V curves of graphene have a unique “U-shape” because of the ambipolar feature. Based on the Dirac point, the left region has hole conduction, whereas the right region has electron conduction, meaning both the hole and electron influence the graphene conductivity. The characteristics are analyzed by the amount and direction of the shift. As shown in both cases, the graph moves towards the right side when the pH increases. This indicates that the graphene-based SFET devices become p-doped as the pH increases. The position of the Dirac point indicates the doping state and degree13. When the graph moves to the right, a larger positive voltage is needed to reach the Fermi energy level (Vg value increases). Applying a positive voltage means driving negative electrons into the system to reach the Fermi energy level, indicating that the system is p-doped. Eventually, the I–V curve moves to the right, indicating a higher level of p-type doping. Both pristine and Nafion-coated graphene have the same shifting aspects; however, the minimum conductivity variation characteristics are different. It is assumed that the Nafion film prevents charged impurity scattering. In pristine graphene, as the H3O+ concentration increases, the transfer curve shifts to the left, the minimum conductivity decreases, and the width of the minimum conductivity region in Vg becomes wider42,43,44. In contrast, Nafion-coated graphene has a relatively smaller change in minimum conductivity and the width of the minimum conductivity region in Vg is almost identical. However, the parallel shifting of the Dirac point has equivalent results.
Because of the n-type doping of glucose, the transfer curves shift to the left as the glucose concentration increases39. The Au decoration also exhibits a noticeable difference in the I–V curves. The overall graphs move to the right side (p-type doping), owing to the effects of Au; this is similar to the results of previous studies45,46,47. Also, the p-type doping of graphene caused by the Au ions increases hole concentration, thereby enhancing conductivity46,47,48. The transfer curves move in the same direction as that of pristine graphene, because both cases have n-doping effects. It is worth noting that the minimum conductivity decreased for all concentrations of glucose. (The values are negative, indicating that the graph shifts upward when the absolute value of the conductivity decreases.) This is because of the ionic scattering effects caused by the increase in the glucose concentration; previous studies had identical results where the minimum conductivity decreased as the ion concentration increased42,49,50. The Au-decorated graphene displays lower minimum conductivity than pristine graphene and the width of the minimum conductivity region in Vg becomes broader as the concentration of glucose increases42,49. The most significant difference comparing pristine and Au-decorated graphene is that the minimum conductivity value between solutions is distinctively distinguished in the latter case because of the contribution of Au decoration.
Selectivity tests of Nafion-coated graphene
As Nafion films selectively allow small cations to penetrate, other cations must be evaluated and compared by the Nafion-coated graphene device (Fig. 6a–c). To set similar conditions, HCl, KCl, and NaCl solutions were used for comparison. Previous studies of detecting K+ ions using graphene performed the measurements using KCl51. NaCl, in particular, is the primary source of table salt. This evaluation is inevitable for taste-sensing applications because of the selectivity issues. The concentrations of each solution were 1–5 mM and the measurements were performed in Nafion-coated graphene. As shown in Fig. 6a–c, the difference in response is quite noticeable; the response of H+ is superior to that of K+ and Na+. The response of H+ between 1 and 5 mM is much more differentiated than K+ and Na+. Also, in the case of 5 mM, K+ and Na+ have much lower values than that of H+. These results were supported by other studies on Nafion 117®, which were conducted to analyze the diffusion rate of various cations52. Corresponding to our data, the diffusion coefficient of H+ is higher than that of Na+ and K+, which concludes that the Nafion film selectively penetrates H+ ions and Na+ or K+ ions have lower diffusion rates than H+ in Nafion 117®52. Also, Nafion has selectivity for H+ ions rather than glucose, uric acid, and ascorbic acid. As these molecules or ions cannot pass through the film, results shown in Fig. 6d–f are reasonable. The exact mechanism of selectively sensing H+ ions will be explained later. To summarize the results, the responses to pH, glucose, uric acid, and ascorbic acid of the three SFET types were plotted on a bar graph (Fig. 6g–i). The selected values included a pH of 8.05, 5 mM glucose, 5 mM uric acid, and 5 mM ascorbic acid. Pristine graphene can detect all four solutions because of its 2D material characteristics8. Nafion-coated graphene selectively detects pH solutions, because it acts as a molecular sieve that prevent large molecules from passing through. Au-decorated graphene facilitates the detection of all the solutions, because it acts as a receptor. However, the response to glucose shows a higher increase compared to the other three solutions.
Responses of the three types of SFETs to real beverages
In addition to experiments using chemicals, several real beverages were also examined to estimate the potential practical applications of Nafion-coated and Au-decorated graphene. Four different beverages, including orange juice, original coke, Sprite, and zero coke, were used for comparison; the nutrition facts are specified in Supplementary Table 1. For a conspicuous comparison between the beverages, their responses, response times, and base currents were collected from five pulses of each drink tested in this work (Supplementary Figs. 4–6) to conduct PCA for pristine, Nafion-coated, and Au-decorated graphene (Fig. 7a–c). The collected parameters with different scale and units were normalized for a fair comparison. The normalized data were then processed through PCA to yield three principal components and the principal components with the two highest importance were chosen as x- and y-axis for 2D plots for the effective selectivity demonstration as shown in Fig. 7a–c. The comparisons were depicted in Fig. 7d–f, showing the sensors exhibited different sensor responses to different beverages. As the contents of Sprite and original coke are similar, the distribution of these two components in PCA plots (green and red) are almost similar in every sample but have different responses as shown in Fig. 7d–f. According to nutrition facts for zero coke, the constituent substances are significantly different from those of the other drinks (no sugars or carbohydrates), resulting in the most distinguishable data points (blue) in PCA plots. Orange juice not only includes carbohydrates but also protein, fats, and vitamin C, which influence sensing responses and has the highest response in every case. Also, the sugars from the orange juice is 100% natural (unsweetened) and the sugars from original coke are high-fructose corn syrup as mentioned above. These differences may also influence the results of the response signals of pristine graphene and Au-decorated graphene. From the overall data, our device’s capability to detect chemical substances with accompanying PCA analysis can effectively distinguish real drinks that we can access daily.
Illustration of sensing mechanism of the target materials
The pH sensing of graphene has a unique mechanism. In the acidic phase, H3O+ ions are dominant, whereas OH− ions are superior in number in the alkali phase, inducing the collection of electrons or holes on the surface of graphene (Fig. 8a). These ions induce capacitive charging on the surface because of the polarized graphene/electrolyte interface. As the adsorption of H3O+ and OH− charges does not transmit across the graphene and solution surface (non-faradaic or capacitive), graphene becomes n-doped in H3O+ dominant environments (acidic phase) and p-doped in OH− dominant situations (basic phase)26. The application of alkali electrolytes to the graphene induces the OH− ions to attach to the inner Helmholtz plane, whereas acidic electrolyte application induces the H3O+ ions to attach to the plane23. As observed, the accumulation of OH− (applying negative gate potential) ions causes a greater conductivity increase than the stacking of H3O+ ions (applying positive gate potential)23. Figure 3a, b show that the current level increases as the pH increases. In Fig. 5a, b, the transfer curves show a shift towards the right as the pH level becomes increased. In Fig. 5a, b, comparing the conductivity at Vg = −0.2 V, which was the experimental condition for the real-time sensing curves, the conductivity increased as the pH value increased. This increase in the conductivity followed by the pH incline was also observed in the carbon nanotube pH sensors; this was attributed to the adhesion of hydroxide ions acting as electron scavengers53,54.
Among the taste-inducing substances, H+ is the smallest in size. The Nafion film prevents the penetration of large molecules or ions but allows the permeation of cations. This is because of the unique ionic transfer mechanism of Nafion. The mechanism is illustrated in Fig. 8b. In contrast to glucose, H+ passes through the Nafion by three methods55. The first method is the Grotthuss mechanism56, which is the most dominant H+ transfer factor. H+ combines with H2O forming H3O+ and the proton hops to the adjacent H2O molecule. The protons may then move along the surface of the Nafion. The chemical structure of Nafion is roughly divided into hydrophobic and hydrophilic regions. The hydrophilic region is composed of SO3−, which attracts the H2O molecules. The H3O+ ion first attaches to SO3− and the proton moves to the adjacent H2O molecule and forms a new H3O+ ion, which diffuses to the next SO3−. This process influences the transfer properties. The role of the Nafion film is preventing other conductivity alteration-inducing agents, except for H+ rather than increase the H+ response using metal decoration or form composites with other materials. Therefore, the sensitivity of Nafion-coated and pristine graphene is almost identical (Fig. 3a, b).
Glucose detection became an emerging issue because of the people diagnosed with diabetes. Consequently, the measurement of the glucose concentration by monitoring blood sugar levels is not unusual57. The mechanism of detecting glucose using graphene is as follows. In Fig. 8c, the glucose attaches to the surface of graphene by losing a hydrogen atom. To explain this phenomenon, Pletcher58 proposed a chemisorption model for the adsorption process of glucose to various electrodes. The glucose molecule can be adsorbed to the surface of graphene by abstracting the hemiactalic hydrogen atom from the glucose, forming a bond between the glucose molecule and surface of graphene. The absorbed hydrogen acts as an n-type dopant.
Because of its chemical inertness, Au was assumed to be inapplicable as a catalyst. However, Au particles possess remarkable catalytic effects in biosensing when their size is in nanoscales. It should be noted that the Au nanoparticles are highly selective to glucose, from the results in Fig. 4a, b, Supplementary Fig. 4a–d, and Fig. 5c, d. Au-decorated materials become the receptors of glucose59,60,61,62, thereby enhancing the sensing level and the discrimination availability between glucose and other substances63. From the references and our study, it can be concluded that Au nanoparticles enhance the sensitivity and selectivity to glucose.
Discussion
We successfully demonstrated a novel ion/molecule sensor based on graphene, which could detect H+ or glucose molecules by a one-step method having dynamic on–off functions by the integration of the microfluidic channel. The control of injection and withdrawal of solutions are possible because of the microfluidic channel; leading to the availability of on–off functions in dynamic flow of the solutions. For selective and repetitive detection, Nafion film application or Au nanoparticle decoration were performed on CVD graphene. The Nafion film prevents large molecules and ions from permeating and allows the penetration of only H+, causing selective detection. Conversely, Au nanoparticle decoration allows glucose molecules to attach to the surface of the graphene much more effectively than the other substances working as a receptor, resulting in higher sensitive detection. For practical applications, real beverages, including orange juice, original coke, Sprite, and zero coke, were tested using the fabricated devices and each beverage was differentiated by the PCA plot. A rationally designed graphene channel having dynamic on–off functions possess real-time measurements and high sensitivity/selectivity to ions or dissociated molecules. Furthermore, the simple fabrication process presented a new perspective for the existing solution-gated FET-based ionic and molecular sensors. The microfluidic channel-integrated, graphene-based, solution-gated FET can detect H+, glucose molecules, and real beverages selectively in real time by the dynamic on–off functions, which establishes a precedent for the genuine meaning of taste sensors.
Methods
Device preparation
IDEs were fabricated by the deposition of Pt/Ti (thickness of 100/30 nm) on SiO2/Si substrates (SiO2 thickness of 300 nm) by an e-beam evaporator, after patterning the process using photolithography. The electrodes were patterned with a distance of 5 μm and a size of 1 mm × 1 mm. The patterned IDE substrates were cleaned with acetone and isopropanol via sonication for 20 min and dried in N2 gas.
The graphene samples were grown on 25 μm-thick copper foil in a quartz tube furnace system via CVD by CH4 and H2 gas. The furnace was heated in vacuum conditions of 90 mTorr without any gas flow for 30 min. The copper foil was preheated at 950 °C for 30 min before the growth of the graphene. Hydrogen gas at 35 s.c.c.m. flowed in the furnace under 150 mTorr to obtain a large, single-crystal copper surface. Following the preheating step, a mixture of CH4 and H2 gas at a ratio of 100 : 35 flowed at ambient conditions for 10 min, to synthesize the graphene. The furnace was cooled quickly to room temperature (25 °C) at 35 s.c.c.m. hydrogen gas flow after 10 min of the graphene growth.
After growing the graphene, poly[methyl methacrylate] (PMMA, 46 mg/ml in chlorobenzene) was spin-coated on the graphene-coated copper foil. The baking process was then conducted at 180 °C for 1 min. The opposite side of the copper foil was treated with O2 plasma to etch the graphene on the other side. The sample was immersed in a ferric chloride (1 M FeCl3) bath at room temperature for more than 12 h to etch away the copper foil. After the etching process, the remaining PMMA-coated graphene on the copper foil was carefully dipped into DI water more than seven times, to remove any redundant etchant. The PMMA-coated graphene was transferred onto the IDE, which was dipped in DI water. PMMA was removed by immersing the substrates at 160 °C for 2 h, after the PMMA/graphene layer had adhered entirely to the target substrate.
The graphene samples were divided into three groups; pristine, Nafion-coated, and Au-decorated graphene. Pristine graphene is the sample for comparison of Nafion-coated graphene and Au decorated. Nafion-coated graphene was fabricated by spin-coating Nafion 117® on the graphene-transferred IDE. Nafion solution (0.1 mL) was dropped onto the substrate and then spin-coated at the rate of 2000 r.p.m. for 30 s. The spin-coating rate was chosen as 2000 r.p.m., to prevent other ionic/molecular species from penetrating the Nafion film and letting primary ions to permeate easily through the film. Thick, Nafion-coated membranes (spin-coating rate lower than 2000 r.p.m.) not only blocks other ionic/molecular species but may also hinder fast diffusion of the primary ions to go through the film during the dynamic flow. On the other hand, too thin films (spin-coating rate higher than 2000 r.p.m.) have little difference between the pristine graphene, because primary ions and untargeted ions both react with the surface of the graphene through unintentionally existing pinholes in the film. The response curves and the cross-section SEM image of various spin-coated Nafion films are shown in Supplementary Fig. 8. The electrodes were masked with a tape before coating, to prevent the contamination of the source and drain electrodes. Subsequently, the spin-coated samples were dried at 50 °C for 30 min. Au-decorated graphene was fabricated by electron beam evaporation. The graphene-transferred IDE was covered with a mask exposing only the graphene sites where decoration is needed. The base pressure of the chamber was maintained at 1 × 10−6 Torr and the growth rate was 0.1 Å/s for 100 s, to decorate the graphene with the Au nanoparticles instead of a film. These three samples were merged with the patterned microfluidic channel for the measurements.
A four-inch SiO2/Si wafer was cleaned with acetone and isopropanol via sonication of 20 min and dried with N2 gas to form a patterned substrate for the fabrication of the microfluidic channel. The adhesion layer was formed by spin-coating SU-8 2 on the wafer at 3000 r.p.m. for 30 s. The soft baking process was then conducted at 65 °C for 2 min and at 95 °C for 2 min. After soft baking, a UV lamp was exposed for 2 min. Finally, hard baking was performed at 180 °C for 3 min. For the photoresist layer, SU-8 50 was spin-coated for 3 min in 2000 r.p.m. It was then soft-baked at 65 °C for 5 h and at 95 °C for 5 h. It was exposed in a UV lamp for 30 s, followed by a hard baking process at 180 °C for 3 min. It was then developed for 3 min, rinsed with DI water, and dried with N2 gas.
The microfluidic channel device was fabricated by adhering the channel-patterned PDMS to the three different graphene samples, which were on the IDE. The channel-patterned PDMS was fabricated using a conventional PDMS replica molding technique. An SU-8 2075 (Microchem Corp.) master template with a thickness of 100 μm and a width of 500, 800, and 1000 μm was prepared as a mold by conventional photolithography. A mixture of the PDMS monomer and curing agent in the weight ratio of 10 : 1 (Sylgard 184) was poured onto the SU-8 master template and degassed in a vacuum chamber. After curing for 1 h at 80 °C, the patterned microfluidic channel was cut with a razor and detached. For the stable adhesion between the channel-patterned PDMS and the IDE, the former with acrylic transfer tape (Samchun Chemicals) was exposed to oxygen plasma with a plasma power of 125 W, plasma time of 120 s, and flow rate of oxygen at 60 s.c.c.m. After placing Cu wires on the source, the drain electrodes of the IDE and PDMS were attached.
Characterization
The thickness of the Nafion-spin-coated samples were evaluated using field-emission SEM (Merlin Compact), with an acceleration voltage of 5 kV and a working distance of 8.8 mm. The morphologies of the pristine and Au-decorated graphene were characterized using field-emission TEM (JEM-2100F, JEOL). Bright-field and high-resolution images were obtained by TEM; EDS analysis was then performed. Raman spectroscopy (LabRAM HR Evolution) was used to investigate the existence of graphene.
Material preparation
The pH solutions were obtained by mixing KH2PO4 powders (Daejung, 99%) and K2HPO4 (Junsei, 99%) at various ratios for each pH value, mixing with DI water. NaCl powder (Daejung, 99.5%) and KCl powder (Daejung, 99%) were dissolved in DI water to obtain solutions with concentrations of 1–5 mM solutions. HCl (Daejung, 35.4%) solutions were diluted to produce concentrations of 1–5 mM. The glucose powder was purchased from Sigma-Aldrich and then mixed with NaOH solutions. The NaOH solutions were prepared using NaOH beads (Daejung) dissolved in DI water, with a concentration of 0.1 M. Uric acid (Sigma-Aldrich, 99%) and L(+) ascorbic acid (Junsei, 99.6%) were mixed with NaOH solutions in conditions identical to those of glucose. The beverages used were orange juice, original coke, Sprite, and zero coke. The nutrition contents are stated in Supplementary Table 1. Also, the carbonated drinks were poured to a vial and covered up with parafilm. The parafilm cover was punched with holes and left for a few days to release carbonic acid gas from the drink. The gas dissolved in the drink hinders the measurement by producing noise. The Nafion 117® solutions was purchased from Sigma-Aldrich.
Ion/molecule measurements
Two syringe pumps (Pump 11 Elite Infusion/Withdrawal Programmable Dual Syringe) were used for the base solution injection and withdrawal, respectively (Supplementary Fig. 2). The flow velocity was 0.07 mL/min and when the target solution was injected using a pipet (100 μL), the infusion pump was paused (withdrawal pump kept working). Response tests were carried out at various volumes (50, 75, 100, and 125 μL) of the same concentration solutions for optimization. The volume of the solution does not influence the response value significantly; however, the duration is longer because of the amount (Supplementary Fig. 9). The infusion pump was resumed for 100 s, 200 s after the target solution injection. The cycle of each solution was 300 s. A Pt wire was inserted through the hole and contacted with a gate source. The electrical properties of the device were evaluated using an Agilent 4156 C semiconductor analyzer in source-drain voltage of 0.1 V and the gate voltage of −0.2 V.
The response of the sensing device is defined as follows:
where It and I0, respectively, represent the electrical conductivity of the sensor in the presence of the target solution and base solution, respectively.
Data availability
The data of this study are available from the corresponding author upon reasonable request.
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Acknowledgements
We thank Iljin Materials Co., Ltd for supporting this study by providing high-quality graphene samples and the Institute of Engineering Research at Seoul National University for providing the research facilities for this work. This work was financially supported by the Basic Science Research Program (2017R1A2B3009135, 2020R1A2B5B03002154), Nano·Material Technology Development Program (2016M3A7B4910), Nuclear Energy R&D Program (2020M2D8A206983011), Korea Government Ministry of Science and ICT (MSIT) (2019M3E6A1103818, 2021R1A2B5B03001851) and Future Material Discovery Program (2016M3D1A1027666, 2018M3D1A1058793) through the National Research Foundation of Korea.
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C.W.L. and J.M.S. designed the experiments. C.W.L. performed the experiments. S.C. and A.E.J. transferred the CVD graphene onto the IDE substrate. T.H.L. characterized pristine and Au-decorated graphene samples by TEM. J.W.Y. and S.A.L. characterized Nafion-coated graphene using SEM. D.Y. conducted the microfluidic channel using the PDMS replica molding technique. C.W.L. and J.M.S. analyzed the data. C.W.L. wrote the manuscript. C.W.L. and H.W.J. conceived this work. H.W.J., K.D.S., and S.Y.K. revised the finalized manuscript.
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Lee, C.W., Suh, J.M., Choi, S. et al. Surface-tailored graphene channels. npj 2D Mater Appl 5, 39 (2021). https://doi.org/10.1038/s41699-021-00223-2
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DOI: https://doi.org/10.1038/s41699-021-00223-2